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Lean 911 Lean 911 Mark DeLuzio Daybreak Devotions and Nighttime Prayers Daybreak Devotions and Nighttime Prayers Crossmap Devocional Devocional Meeting Point Crónicas del Multiverso Crónicas del Multiverso La Quintaesencia לומד קבלה #kab_heb לומד קבלה #kab_heb Bnei Baruch Kabbalah Education and Research Institute, Бней Барух – Ассоциация "Каббала Ла-Ам" Learn Spanish with Today's News | A1 Easy Slow Spanish for Beginners Learn Spanish with Today's News | A1 Easy Slow Spanish for Beginners LinguaWire We Don't PLAY!™: Best AI Marketing Visibility Podcast (Advanced Technical SEO Strategies) We Don't PLAY!™: Best AI Marketing Visibility Podcast (Advanced Technical SEO Strategies) Favour Obasi-ike: Pinterest Marketing Expert and Technical SEO Genius Dr. Pradip Jamnadas, MD Dr. Pradip Jamnadas, MD Dr. Pradip Jamnadas, MD Radio Naukowe Radio Naukowe Radio Naukowe - Karolina Głowacka Thrasherway Podcast Thrasherway Podcast HLT thethrasherway's podcast thethrasherway's podcast Henry Thrasher Learn German A1 with News | Slow Easy German for Beginners Learn German A1 with News | Slow Easy German for Beginners LinguaWire The RETHiNK Podcast The RETHiNK Podcast RETHiNK Podcast Grandes aprendizajes Grandes aprendizajes Borja Girón ANXIETY: Let’s Make Sense of This Sh*t ANXIETY: Let’s Make Sense of This Sh*t Fabian The AI Edge Daily The AI Edge Daily Jaina Shah Emma’s Adventure: Stories, Songs, Smiles | Kids: Fun Habits, Learning Emma’s Adventure: Stories, Songs, Smiles | Kids: Fun Habits, Learning Mini Sounds Story Learn French A1 with News | Slow Easy French for Beginners Learn French A1 with News | Slow Easy French for Beginners LinguaWire After Skool After Skool After Skool Quazi Johir Quazi Johir Quazi Johir Abraham Hicks’s Podcast Abraham Hicks’s Podcast Abraham Hicks Een Cursus in Wonderen Dagelijkse Les Een Cursus in Wonderen Dagelijkse Les Een Cursus in Wonderen Nobodyinparticular Nobodyinparticular James E Zedaker Reading Aristotle's Text Reading Aristotle's Text Dr. Wenqi Li Learn English A2 with Daily News | Simple English Listening Practice Learn English A2 with Daily News | Simple English Listening Practice LinguaWire Feminist Wellness Feminist Wellness Béa Victoria Albina Farm4Profit Podcast Farm4Profit Podcast David Whitaker, Corey Hillebo, Tanner Winterhof UnF*ck Your Brain: Feminist Self-Help for Everyone UnF*ck Your Brain: Feminist Self-Help for Everyone Kara Loewentheil Walk With The King Podcast Walk With The King Podcast Walk With The King Inc. The Wealth Without Wall Street Podcast The Wealth Without Wall Street Podcast By Russ Morgan & Joey Muré All Ears English Podcast All Ears English Podcast Lindsay McMahon and Michelle Kaplan Man That Can with Lachlan Stuart Man That Can with Lachlan Stuart Lachlan Stuart Celebrate Creativity Celebrate Creativity George Bartley The Gathering Room Podcast The Gathering Room Podcast Martha Beck BrandonJaneauShow BrandonJaneauShow brandon janeau Feng Shui isst man nicht mit Stäbchen Feng Shui isst man nicht mit Stäbchen Julia Ries, Kerstin Trüdinger The New Mason Jar with Cindy Rollins The New Mason Jar with Cindy Rollins Cindy Rollins
Lean 911

Education

Lean 911

Mark DeLuzio

25th Anniversary Episode: Lean Horizons' Reflections - The Rise of Lean Theater

July 01, 2026 6:24pm 44 min

As Lean Horizons celebrates its 25th anniversary, founder Mark DeLuzio reflects on a quarter century of transformation work across six continents and dozens of industries. In this special episode, Mark examines the evolu...

How Hansei Builds Better Leaders

June 15, 2026 4:19pm 54 min

A CNC machine crashed on the shop floor. Nathan Corliss walked out as a young supervisor, angry and ready to blame the operator. What happened next became one of the most important leadership lessons of his career. Mark ...

Replay: Standard Work

June 01, 2026 6:30am 26 min

This is an unedited replay of a previous Lean 911 episode, originally published on January 13, 2023. We're bringing it back because the issue still causes Lean transformations to stall, drift, or flatline. One of the mos...

The Six Sigma Hysteria

May 15, 2026 6:30am 48 min

In this episode, we dive into the rise, dominance, and controversy surrounding Six Sigma — the corporate improvement system that promised near-perfect quality and became a management obsession across America. From Motoro...

Your Machines Are Lying to You, and So Are Your Equipment Vendors - The Hidden Waste Most Manufacturing Engineers Ignore

May 01, 2026 6:30am 47 min

Manufacturing Engineers pride themselves on precision, but what if the biggest waste is hiding in plain sight—inside the equipment itself? In this episode, we challenge the status quo: excess feeds, slow speeds, and bloa...

What a Fighter Pilot Can Teach You About Selling Lean Value - with Randy Fitzhugh

April 15, 2026 6:30am 1:10

In this powerful episode of Lean 911, Mark DeLuzio sits down with former Air Force fighter pilot and Danaher sales leader Randy Fitzhugh to unpack the real science behind value selling and why most organizations get it w...

Standards Written in Blood - There May Be No Second Chance

April 01, 2026 6:30am 33 min

Lean management teaches that standards are the foundation of safety, quality, and improvement. In aviation, those standards take the form of checklists, redundancies, procedures, and strict cockpit protocols designed to ...

The CFO vs. Lean: The Fight That Gets Lean Leaders Fired

March 15, 2026 6:30am 38 min

Mark DeLuzio, the Father of Lean Accounting, tells his experience and observations on how traditional cost accounting will derail a Lean Transformation. In many organizations, Lean transformations don't fail on the shop ...

The Illusion of Business Logic: Brilliant at Home, Illogical at Work

March 01, 2026 5:30am 29 min

In this episode, you'll be able to take away why many "logical" workplace measures and incentives can drive behavior that conflicts with Lean principles, and why comparing work decisions to everyday home-life decisions c...

Book Review - Accidentally Aligned with Jason Neal

February 15, 2026 5:30am 44 min

A shop floor comment stops everyone in their tracks: the work finally matches what the customer actually needs. That is the spark behind Accidentally Aligned, and it opens a bigger issue most leaders dodge: alignment doe...

Are You Set Up to Win? - Find Out Here!

February 01, 2026 5:30am 46 min

Most Lean efforts do not stall because people hate improvement. They stall because the system was never built to support it. This episode gives you a fast, practical lens for evaluating whether your organization is built...

Stop Misusing the 2-Bin Kanban System

January 15, 2026 5:30am 15 min

Mark DeLuzio discusses how the 2-Bin Kanban is meant to ensure the operator does not run out of parts.  Find out why it should not be used to structure your primary Kanban system.

Let's Make 2026 a Year of "Return to the Basics"

January 08, 2026 11:46am 41 min

Mark DeLuzio discusses the confusion that exists in the Lean Community, and the Lean Consulting industry and academia are primarily to blame. Returning to Lean Basics and ignoring distractions like Kata, Gemba Walks, Lea...

Where Are The Engineers?

December 15, 2025 5:30am 19 min

Mark DeLuzio discusses the absence of engineers from the Gemba in both manufacturing and design. He also discusses the sin of engineering, which he calls "Catalogue Engineers."  

Do You Really Understand the Toyota Production System House?

November 15, 2025 5:30am 35 min

Mark DeLuzio discusses how the TPS House is not a set of tools, but a way of thinking, and that the tools of Lean support these principles. Starting with the tools before understanding the principles has proven to be the...

How Do You Price Your Product?

November 01, 2025 6:30am 16 min

Mark DeLuzio discusses the dangers of cost-based pricing as well as the various issues encountered when doing so. He introduces the merits of market-based pricing instead.

Stop Measuring Productivity

October 15, 2025 6:30am 14 min

Mark DeLuzio discusses the dangers of focusing on the lagging indicator of productivity and suggests we turn our attention towards improving our processes, which will, in turn, drive improved productivity.

Institutionalized Waste from Mura and Muri

October 01, 2025 6:30am 26 min

Mark DeLuzio discusses the institutionalized waste of Mura and Muri, and if left unchallenged, it will derail a Lean transformation.

Lessons from the Danaher Business System Office III - Humble Errors: Mistakes We Made when Creating the Danaher Business System

September 15, 2025 6:30am 43 min

Mark DeLuzio discusses the errors made when architecting the Danaher Business System and the things he would do differently today.

Lessons from the Danaher Business System Office II - The Role and Structure of a Lean Office

September 01, 2025 6:30am 43 min

A lean office can either accelerate transformation or quietly undermine it. The difference often comes down to trust, leadership alignment, and a clear sense of purpose. Drawing on his time as the architect of the Danahe...

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